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Check List for Pumps

Er. Parbhakar Dwivedi
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Check List for Pumps Document Ref. No. 4.3
Contractor: Client:
Project: Location:
Supplier/Vendor:
Reference Drawing no:
Check List (Please tick mark in appropriate column)
Check Points Observations
Contactor/ Vendor Client
Pump Type & No’s
Pump Location
Pump is inspected for any damage when delivered to site and that any such damage observed, to be dealt with in writing and action taken accordingly.
Pump name plate details comply with specifications
Manufacturer's operating and maintenance instructions are supplied along with recommended spare parts lists, at time of delivery
All bearings / housings / flanges and similar ports are protected at all times from ingress of foreign matter or damage
Pump is installed in accordance with the manufacturer’s instructions. Ensure that pump is prepared accordingly for alignment. Carry out initial alignment check prior to hook up with motor.
Correct type / material / size / anchor bolts / nuts / washers are fitted to pump base
Pump is free from all stresses and shaft rotates freely
Where anti vibration mats are specified, ensure that these are installed to vendor's specification and that all coil springs are set to correct static deflection
Bearings and housings are fully lubricated to manufacturer’s instructions
Strainers and non-return valves are installed in correct location and orientation
Coupling guard is in place and firmly fixed.
Vee belts and pullies apply, ensure that:
a. Pullies are firmly and correctly fixed
b. That pullies are checked for correct alignment
c. That correct sized / matched vee belts are fitted
Pump spindle is free to turn and pump rotation is Correct
Pressure gauges / cocks are fitted as per specification
There are no oil / grease / water leaks
Electrical checks:
a. Phase connection correct
b. Voltage and frequency correct
c. Correct Starter is used with all required protective devices calibrated at correct settings
d. Correct type and rating of fuses used
e. Inter-cabling is correct
f. Earthing checks correct
g. Check for adequate isolation to comply with safety regulations
Control system to be checked as per specification
Instrumentation and calibration checks complete
Running noise level is acceptable as per specifications
Vibration level is acceptable as per specifications
Immediately at start up, after one hour's continuous running, log the following:-
a. Motor speed
b. Pump speed
c. Starting current
d. Running current
e. Suction pressure
f. Discharge pressure
Pump set is closed down and left in safe condition after checks and tests are completed
All test certificates completed by manufacturer during production of pump are available for records etc.
All Project Manager's inspection / checks are carried out and checklists / certificates available for issue to client
General remarks, if any

 

 

 

Checked by:____________________________ (Site Engineer) Signature:

Date :

Review and approval by: CM/ PM

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