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METHOD STATEMENT FOR STONE WORK(WALL CLADDING)

Er. Parbhakar Dwivedi
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Reference

The following reference shall be used in conjunction with this procedure

  • Technical Specifications
  • IS Codes
  • Drawings
  • BOQ

Resources Used

A. Manpower

  • Skilled Labour(Mason Gang)
  • Unskilled Labour

B. Machinery

  • Stone cutters,
  • Spirit levels,
  • solid notch trowel
  • Hammers etc. as applicable

Safety Points

  • While doing job at height, person must anchor his safety belt with "LIFELINE"
  • All workers are in PPEs.

Work Procedure

  • Stone shall be hard, sound durable and tough free from cracks, decay and weathering and defects like cavities cracks, flaws, holes, veins, patches of soft or loose materials etc. Thickness of stone shall be as specification.
  • Stone shall be cut with the gang saw to the required size and shape on all beds and joints so as to free from any waviness and to give truly vertical horizontal surface as required. The exposed face and sides of stones forming joints shall be such that the straight edge laid along the face of the stone is in contact with every point on it. All the visible angle and edges shall be square and free from chipping. The dressed stone shall be of the thickness specified with permissible tolerance of + 2 mm.
  • Fixing- The size & shape of the cramps shall be as per drawing and as per directions of Engineer- in-charge. The samples of steel cramps should be approved in advance before starting the stone cladding work. The cramp shall be attached to top and bottom of the stone. The cramps shall have inbuilt adjustment for vertical and horizontal alignment.
  • The cramps used to hold support and transfer the load of stone unit to the supporting structured steels as per the design. Approval of the same shall be obtained from the Engineer- in-Charge.
  • The minimum number of clamps required shall be as per requirement of design to carry the load of individual stone slabs. The cramps shall be spaced not more than 60 cm horizontally and vertically along the stone side for insertion of pins / bolt attached with the steel cramps. Adequate cutting in stone shall be made with precision instrument to hold the cramps pins at the joints.
  • Stone shall be secured with clamps with high quality workmanship. The walls shall be carried up truly plumb. All the courses shall be laid truly horizontal and all the vertical joints truly vertical.
  • Jointing: Joints horizontal and vertical shall be filled with weather sealant of make as approved by Engineer-in-charge with the help of pouring gun for filling the sealant. Before filling the joint with sealant, masking tape are required to be fixed on stones surface on both edges of joints of the stones, so that sealant may not spoil the surface of the stone. When all the joints are filled and sealant has dried, the masking tape may be removed.

Precautions:

  • The work shall also be suitably protected from damage.

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