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MATERIAL TEST PLAN (CIVIL WORKS)

Er. Parbhakar Dwivedi
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MATERIAL TEST PLAN (CIVIL WORKS)
S. No Description of Material Type of Test Relevant IS Codes Site Lab/External Lab Frequency of Test as Per CPWD Frequency of Test min. recommended
1 Soil Optimum Moisture Content(OMC) IS 2720 External Lab 250 cum Once in Source/Change of Source
Maximum Dry Density(MDD)
Field Dry Density(FDD) Site Lab For each prepared bed
2 Coarse Aggregate (20mm & 10mm) Moisture Content IS-2386(Part-3) Site Lab 40 Cum At intervals in day's work as per need
Particle Size Distribution IS -2386(Part-1) Each vehicle
Aggregate Impact Value IS-2386(Part-4) Twice in a month
Aggregate Crushing Value IS-2386(Part-4)
Flakiness IS-2386(Part-1)
Elongation IS-2386(Part-1)
Specific Gravity IS-2386(Part-3) Once in a Month
Water Absorption IS-2386(Part-3) Once in a Month
All Test specified in IS : 383(Sieve Analysis, Specific Gravity, Bulk Density, Water Absorption, Soundness, Impact value, Crushing value, Abrasion value (Los Angles), 10% Fine value, Elongation Index, Flakiness Index, Total Deleterious Material, Alkali Aggregate Reactivity, Chloride Content,Sulphate Content) IS :2386 External lab 40 Cum Once for source approval.
3 Fine Aggregate Particle Size Distribution IS-2386(Part-1) Site Lab 40 Cum Each vehicle
Silt Content IS-2386 20 Cum
Moisture Content IS-2386(Part-3) At regular intervals in day's work as per need.
Specific Gravity IS-2386(Part-3) Once in a Month
Water Absorption IS-2386(Part-3) - Once in a Month
All Tests specified in IS : 383(Sieve Analysis, Specific Gravity, Bulk Density, Soundness, Total Deleterious Materials, Silt & Clay, Moisture content, Alkali Aggregate Reactivity, Organic Impurities, Petrography, Chloride Content, Sulphate Content) IS-2386 External lab - Once for source approval.
4 Cement Fineness IS- 4031(Part-1) Site Lab 50 Tonnes or part thereof Each vehicle
Consistency IS -4031(Part-4) Twice in a month
Setting Time IS- 4031(Part-5)
Compressive Strength IS-4031(Part-6)
Physical Properties (Consistency, Setting time, Fineness (Blaine air Permeability method), Compressive strength, Soundness (By Le-Chatilier Method) IS 4031 External lab - Once in a month
Chemical Properties (Loss on ignition, Insoluble Residue, Total sulphur content calculated at sulphuric Anhydride (SO3), Magnesia, Ratio of % of lime to % of silica, alumina and iron oxide, Ratio of % of alumina to that of iron oxide
5 Steel Reinforcement Rolling Margin IS-1786 Site Lab Up to 10mm dia-40T 12mm - 16mm dia-45T and above 16mm dia-50T For Each lot & each dia of bar
Bend & Rebend IS-1786 For Each lot & each dia of bar
Physical Properties (Unit wt., Bend/ Rebend,0.2 % proof stress/ yield stress, % of total elongation, Tensile strength) IS-1786 External lab For every 5OT for each dia.
Chemical Properties (Carbon, Sulphur,Phosphorus, Sulphur and Phosphorus)
6 Concrete Slump IS-1199 Site Batching Plant 10 Cum Every 3rd Transit Mixture
RMC(External Source) 10 Cum Every Transit Mixture
>Temperature of Concrete IS-1199 Site Batching Plant - Every 3rd Transit Mixture
RMC(External Source) - Every Transit Mixture
Compressive Strength As per IS-456 Site Lab/ RMC(External Source) 50 Cum Every 50cum or part there of each grade of concrete 1 set (6 cubes) and occasionally 9 cubes for 3/56 days test
7 Flyash Fineness IS 12423 & IS 1727 Site Lab 10 Cum Each vehicle
Chemical & Physical External Lab 10 Cum Once in three (03) months
8 Flyash Fineness IS 15338 Site Lab - Each vehicle
Chemical & Physical External Lab - Once in three (03) months
9 Alcofine Fineness ASTM C989-99 Site Lab - Each vehicle
Chemical & Physical External Lab - Once in three (03) months
10 Admixture Specific Gravity IS-9103 Site Lab - Each lot
Physical & Chemical IS-9103 External Lab Once in three (03) months
Relative Density
PH Value
Solid Contents
11 Bricks Dimension As per IS-1077 & IS 3495 Site Internal Lab 50,000 Every 50,000 nos. of bricks or part there of
Compressive Strength IS: 3495(Part-1)
Water Absorption IS: 3495(Part-1)
Efflorescence IS: 3495(Part-2 &3)
12 Blocks Dimension IS : 2185 Site Internal Lab - Each lot
Density
Compressive Strength
Dimension, Density , Compressive Strength External Lab Once per source/As and When Required.
13 Water PH Value IS- 456 & IS-3025 Site Lab Once in 3 month & for water from Municipal source, once in 6 month. Once in a week
TDS
Limit of acidity External Lab Once in 3 month
Limit of alkality
% ege of solids
Chlorides
Suspended matters
Sulphates
Inorganic Solids
Organic solids
14 Stone(Granite & Marble) Moisture Absorption IS-14223, IS 1124, IS 1122,IS: 1130, IS: 1121 Site Internal Lab 100Sqm For Each lot
Hardness
Specific Gravity
Physical Test(Moisture content, Dry density, Specific gravity, Water absorption, Porosity, Compressive strength, Tensile strength, Shear strength, Hardness(Moh's), Ultrasonic pulse velocity, Resistance to wear External lab Once for source approval.
15 Ceramic Tiles & Vitrified Tile Dimension & Surface Quality IS 13630 Site Internal Lab 3000 No For Each lot
Physical Properties(Water absorption, Modulus of rupture, Breaking strength, Moisture expansion, Scratch hardness of surface (Mohs), Co-efficient of linear thermal expansion from ambient temperature to 10OºC, Thermal shock resistance, Crazing resistance) External lab Once for source approval.
16 Timber Moisture Content IS-287 Site Lab Every 1 Cum Each lot
17 Flush Door Dimension & Surface Quality IS 2202 Site Internal Lab 1 test per 50No's Each lot
Moisture Content Site Internal Lab
All Test( Endemersion, Knife Test, Moisture Content Glue Adhesion, Screw withdraw Test.) External Lab Once for source approval/As and when required.
18 Mortice Lock Testing of Spring IS 2209 Site Internal lab Every 100 No Each lot
19 Structural steel Rolling Margin As per IS-800 Site Lab - Each lot
Physical & Chemical Physical & Chemical Physical & Chemical External lab
Tensile Strength
20 Tubular Steel Pipe Unit Wt. IS 1161 Site Lab - Each lot
All Test(Unit Wt., Tensile Strength, Bend,Flattening) IS 1608, IS 2329, IS 2328 External lab 8 Ton Once for source approval.

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